how to overcome surface losses of fire tube boiler
Capacity:1-20t/h
Rated thermal efficiency: 100-104%
Fixed working pressure: ≤1.6MPa
Applicable fuel:natural gas etc.
Capacity:0.7-14MW
Rated thermal efficiency:96-98%
Fixed working pressure:≤1.25MPa
Applicable fuel:Natural gas, light oil, etc.
Capacity:0.7-2.8Mw
Rated thermal efficiency: 97.2-106%
Fixed working pressure:0.1MPa
Applicable fuel:Natural gas, etc.
Capacity:2.8-7.0Mw
Rated thermal efficiency:≥105.5%
Fixed working pressure:-0.02MPa
Applicable fuel:Natural gas, etc.
Capacity:99Kw
Rated thermal efficiency:97.2-104.4%
Fixed working pressure:1.0MPa
Applicable fuel:Natural gas, etc.
Capacity:0.5-4.0 t/h
Rated thermal efficiency:98%
Fixed working pressure:≤1.25MPa
Applicable fuel:electric energy
5. a) What are the differentiating features between a water tube and fire tube boiler? (5M) b) Starting from the fundamentals, show that the maximum discharge through the nozzle,the ratio of throat pressure to inlet pressure is given by (2/n+1) n/n-1, where n is the index for isentropic expansion through the nozzle. (5M) SECTION – III 6.Get Price
Boiler Efficiency Improvement & Heat Loss Explained in Get Price
The invention relates to a passivation process after chemical cleaning of a high-temperature high-pressure station boiler. The process comprises preparing a passivation solution, and adding the passivation solution after the cleaning of the boiler is passed, and circulating at 15-35 DEG C for 8-12 hours, wherein the passivation solution comprises methanol, sodium hydrogen sulfate, …Get Price
1.1.2.3 BOILER COMPONENTS. A fire tube boiler passes the hot combustion gases through the tubes, which are surrounded by the water to be converted to steam. A water tube boiler passes the hot combustion gases around the tubes, which contain the water to be converted to steam. In either type of boiler, the steam passes into aGet Price
Feb 01, 2004 · Fireside boiler tube erosion, especially in the burner throat of low NOx installations, can be a major problem. However, this problem can …Get Price
In a water-tube boiler, it contains a minimal amount of water at any given time. It may be just one-tenth the volume of a fire tube boiler, which requires a larger volume of water to act as a heat shield so that metal in the boiler doesn't melt and create problems. When fire tube boilers run low on water, the metal in the boilers shrinks.Get Price
Numerical and Experimental Analysis of Efficiency Enhancement in Fire Tube Boiler using Turbulators louvered strip, conical ring, truncated half-cylindrical surface, etc [7]. However, an inappropriate assessment of a turbulators have impact on pressure drop and can cause the choking of burner because its fan would be unable to overcome the Get Price
Fire tube boilers 1. Fire tube boilers : Fire-tube boiler is a type of boiler in which hot gases from a fire pass through one or more tubes running through a sealed container of water. The heat of the gases is transferred through the walls of the tubes by thermal available to overcome the draught losses if the resistance was notGet Price
Boiler Efficiency Improvement & Heat Loss Explained in Get Price
The boiler discussed in this report is a fire tube boiler which is among the popular types of the steam boilers due to its many useful properties over the other types of boilers. Stack loss of Get Price
The vertical boiler is direct simple boiler, the boiling temperature of living water increases, oxygen influence the most aggressive. This required field blank sheet of fire tube boiler and using fire tubes. If there are kept within the application of fire tube boiler feed water level in a liquid propane or repel certain technologies which hot Get Price
1) Calculate the rate of heat loss through the vertical walls of a boiler furnace of size 4m by 3 m by 3 m high. The walls are constructed from an inner fire brick wall 25 cm thick of thermal conductivity 0.4 W/m K, a layer of ceramic blanket insulation of thermal conductivity 0.2 W/m K and 8 cm thick, and a steel protective layer of thermal conductivity 55 W/m K and 2 mm thick.Get Price
Boiler Efficiency Improvement & Heat Loss Explained in Get Price
Radiation losses. Because the boiler is hotter than its environment, some heat will be transferred to the surroundings. Damaged or poorly installed insulation will greatly increase the potential heat losses. A reasonably well-insulated shell or water-tube boiler of 5 MW or more will lose between 0.3 and 0.5% of its energy to the surroundings.Get Price
The following losses are applicable to liquid, gas and solid fired boiler L1Œ Loss due to dry flue gas (sensible heat) L2Œ Loss due to hydrogen in fuel (H 2) L3Œ Loss due to moisture in fuel (H 2 O) L4Œ Loss due to moisture in air (H 2O) L5Œ Loss due to carbon monoxide (CO) L6Œ Loss due to surface radiation, convection and other unaccounted*.Get Price
The boiler door with an optimized thermal insulation helps to reduce the calorific losses of the boiler to a minimum. Heating surface: The smooth flue gas flame tube without any turbulators reduces the exhaust gas losses and makes an easy and fast cleaning pos-sible for an economical operation. Burner: The boiler can be optimally fitted with Get Price
(b) Cochran (vertical shell) horizontal tube. Various advantages of fire tube boilers are as follows. (i) Low cost (ii) Fluctuations of steam demand can be met easily (iii) It is compact in size. 2.1.2 Fire-Tube Boiler This boiler consists of a cylindrical shell with its crown having a spherical shape. The furnace is also hemispherical in shape.Get Price
is overheating of boiler tube metal, tube failures, and loss of energy efficiency. Fuel consumption may increase by up to 5% in firetube boilers because of scale. The boilers steam production may be reduced if the firing rate cannot be increased to compensate for the decrease in combustion efficiency. Energy lossesGet Price
to overcome the resistance of the boiler duct. The accuracy of the there were cracks in the tube plates and fire-tube surface bulges. In addition, elements of charred cover Layout of the Get Price
Sep 30, 2014 · In fire tube boiler operating pressure limited to 25 kg/cm² In water tube boiler water will be moved inside the tube & hot flue gases outside the tubes. pump is used in high capacity boiler (Super critical or Sub critical), It assists the circulation of water, to overcome the friction losses in Boiler. The heat transfer cycle is Get Price
Placing an internal furnace within the boiler shell greatly increases the heating surface allowing for maximum absorption of heat thus reducing the time to create steam. WATERGet Price
Fire tube boilers 1. Fire tube boilers : Fire-tube boiler is a type of boiler in which hot gases from a fire pass through one or more tubes running through a sealed container of water. The heat of the gases is transferred through the walls of the tubes by thermal available to overcome the draught losses if the resistance was notGet Price
Nov 01, 2011 · In fire-tube boilers, the flue gas passes inside boiler tubes, and heat is transferred to water on the shell side. A dynamic model has been developed for the analysis of boiler performance, and Matlab has been applied for integrating it. The mathematical model developed is based on the first principles of mass, energy and momentum conservations.Get Price
heat loss is very low. Hence we get more efficiency as compared to water tube and fire tube boiler. 4. Unwanted Heat: The working of other boilers generates lot of unwanted heat due to combustion which results in decrease in efficiency. 5. Design: As we are inserting electric heaters into the boiler the design gets compact.Get Price
Fire Tube - an overview | ScienceDirect TopicsGet Price
Fire tube boiler Water tube boiler. Cut-view of a steam locomotive boiler surface whose temperature is more than the saturation temperature of the liquid at that pressure that the buoyancy head required to overcome the losses is 0.3 bar? • B) Show how the required height varies with boiler pressure in the Get Price
pressure water tube boiler, the efficiency improvement with an economizer is 2 to 4%, depending on firing rate. On a high pressure fire tube boiler, the improvement is 2 to 3.5%, depending on boiler size and firing rate. As the temperature difference between two working media is small, economizer needs a very large heat exchange surface.Get Price
Content of Tubes Fire Tube In fire tube boiler hot flue gas will be moved inside the tubes & water outside the tube. In fire tube boiler mode of firing is generally internally fired. In fire tube boiler operating pressure limited to 25 kg/cm. Water Tube. In water tube boiler water will be moved inside the tube & hot flue gases outside the tubes.Get Price
%heat loss due to radiation and other unaccounted loss (L 6) are assumed based on the type and size of the boiler as given below . For industrial fire tube / packaged boiler = 1.5 to 2.5% . For industrial water tube boiler = 2 to 3% . For power station boiler = 0.4 to 1% % Loss due to Unburnt Carbon (L 7) = UxCVcx100/Gcv . Where,Get Price
Dec 21, 2017 · In engineering applications, there are various types of boilers such as water tube boilers, fire tube boilers, packaged boiler, fluidized bed combustion boiler, pulverized fuel boiler and waste heat boilers. These boilers are used in different industries such as power plants, paper, and chemical. The present paper reports various problems (such as agglomeration, slagging, …Get Price